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Automatic Dry Syrup Powder Filling Line

Automatic Dry Syrup Powder Filling Line

Description

An Automatic Dry Syrup Powder Filling Line is a fully integrated system for bottle washing, sterilizing (if required), filling, inner plug inserting, capping, and labeling bottles with dry powder formulations. It is widely used in pharmaceutical industries for antibiotics, probiotics, and oral suspensions prepared by reconstitution. The line ensures accurate dosing, minimal powder wastage, and cGMP compliance.

Features of Automatic Dry Syrup Powder Filling Line

  • Complete bottle cleaning, powder filling, capping, and labeling in a single line.
  • Servo-driven auger filler ensures consistent and accurate filling.
  • HEPA-filtered air supply in filling zone for contamination control.
  • Dust-free operation with integrated vacuum suction.
  • Quick format changeover for different bottle sizes.
  • Optional integration with bottle unscrambler, induction sealing, and carton packing machines.
Bottle Unscrambler

Automatic Dry Syrup Powder Filling Line Technical Specification

Bottle Washing Machine (Airjet or Rotary Bottle Washing)

Speed: 30 – 200 bottles/min (customizable)
Bottle Sizes: 30 ml to 120 ml (HDPE/PET bottles)
Washing Media: Purified air (with HEPA filtration) and optional water rinse
Construction: SS316L contact parts, SS304 frame
No bottle – no wash interlock
0.2-micron filters for air supply

Dry Syrup Powder Filling Machine (Auger Type)

Speed: 30 – 120 bottles/min (depending on no. of heads)
Filling Range: 5 g to 100 g (customizable)
Filling System: Servo-driven auger filler for high accuracy
Filling Accuracy: ±1 – 2% of target weight
Material: Contact parts in SS316L
No bottle – no fill interlock
Dust extraction system to maintain clean environment
Auto-rejection of underweight/overweight bottles
CIP-friendly design
Bottle Unscrambler
We Also Accept Customized Pharmaceutical Machinery Orders,
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Inner Plug/Cap Placement and Capping Machine

Speed: Matches filling output (30 – 200 BPM)
Cap Types: Screw caps / CRC caps / Aluminium ROPP
Torque Control: Adjustable (servo/mechanical)
No bottle – no cap, no cap – no seal interlock
In-line reject for missing/loose caps

Labeling Machine

Type: Automatic self-adhesive wrap-around labeling
Speed: Up to 200 BPM
Label Accuracy: ±1 mm
Integrated batch coding (inkjet/thermal printer)
Online label scanning & rejection system

Control & Compliance

Automation: PLC with HMI control
Data Compliance: 21 CFR Part 11 (optional)
Compliance: cGMP, GAMP 5, WHO, US FDA
Validation: DQ, IQ, OQ, PQ documentation support

Utilities Required

Electrical Supply: 415V, 3 Phase, 50/60Hz
Compressed Air: 6 bar, dry, oil-free
Dust Extraction System: Integrated in filling zone
Cleanroom Area: ISO 8 (Class 100,000) environment