Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel)
Our company provides single wheel, high quality injectable dry powder vial filling and rubber sealing machine. It handles 5ml to 30ml Glass Vials (Dia. 22mm to 38mm); delivers a production output of 40 to 100 vials per minute (Depend on fill size); holds + 1 % depending upon consistency and uniformity of bulk density of sterile powder of under controlled level of humidity (Below 28% Rh) accuracy; and is built to cGMP and CE certified standards. Request a detailed specification sheet or a quote from Harsiddh Engineering.
Description
Our company provides single wheel, high quality injectable dry powder vial filling and rubber sealing machine. This automatic machine fills vials with dry powder and seals them with a rubber stopper.
The vial filler machine operates by first agitating the sterile powder stored in a hopper using a mechanical system. The system is fitted with a rotating powder wheel that has eight ports. Each of the port has vacuum plate and a piston to adjust the amount of powder depending on piston length. During operation, a fixed powder amount is sucked into the powder wheel port while excess materials are scrapped off using a doctor blade. The powder is moved to the vial and any excess powder is removed using compressed nitrogen. Our machine bears CE certification.
Injectable dry powder vial filling and rubber sealing machine has high volumetric filling accuracy and enhanced features such as no vial, no filling system to minimize wastage. It also has an inbuilt vibratory stoppering unit for sealing the vials. It comes with a digital counter to determine the production amounts. The automatic operations maximize throughput and uses stainless steel on parts in contact with vials.
Where the Single Wheel Dry Powder Vial Filler HPF-120 fits in your production line
In a typical dry powder injectable line, the Single Wheel Dry Powder Vial Filler HPF-120 handles powder filling and rubber stoppering. Before it come vial washing and sterilizing and depyrogenation. After it come cap sealing, external vial washing, dry powder vial inspection and vial labelling.
Other models in this range
- Double Wheel Dry Powder Vial Filler HPF-240 – 80–240 vials/min
Need help choosing? Send your requirement with your container size, fill volume and output, or contact our team in Ahmedabad.
Salient Features of the Single Wheel Injectable Dry Powder Filling Machine
- Compact cGMP model.
- “No Vial – No Filling” system.
- Multiple Dosing Systems.
- Injectable filling with accuracy of ± 1% of uniform density Injectable powder can be ensured by setting the depth of piston in the port of powder wheel.
- Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Air Flow (LAF).
- All motors are provided with appropriate contactors and relays for the protection against any Overload or jamming.
- Rotary turn table attached with the machine for automatic in feed of vial on conveyor.
- Safety clutch system to avoid Vial breakage.
- Variable A.C. Frequency Drive for speed adjustment.
- All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for required Autoclaving/ Sterilization.
- S.S. square pipe frame structure to avoid any vibration with adjustable screws to adjust conveyor height – as per out feed of sterilizing tunnel.
- All driving is through High quality imported Gear motor for better vial filler sealer machine performance without vibration.
- Imported Gear Motor for Main drive, in feed and out feed turn tables.
- It is a compact and vibration resistant model.
- To avoid the usage of expensive powder, No Vial – No Filling principle is followed.
- To secure against the overload, the vial filling sealing machine is configured with electric motors with specific contractors and relays.
- All the components are made with AISI SS.316.
- Imported gear motor for the in feed and out feed procedure.
- Whole machine is surrounded by specifically made protection cabinet.
Injectable Dry Powder Vial Filling With Rubber Stoppering Machine Technical Specification
| Model No. | HPF-120 (Single Powder Wheel & Hopper) |
|---|---|
| Production Output | 40 to 100 vials per minute (Depend on fill size) |
| Vial Sizes | 5ml to 30ml Glass Vials (Dia. 22mm to 38mm) |
| Rubber Stopper | 20mm (With the help of change parts) |
| Filling Capacity | 50mg to 1.5 grams in single dose, 1.5 grams to 6 grams in double, triple and four dose (with help of change parts) |
| Filling Accuracy | + 1 % depending upon consistency and uniformity of bulk density of sterile powder of under controlled level of humidity (Below 28% Rh) |
| Electrical Supply | 2 H.P. |
| Powder Requirements | 3 Phase, 415 Volts, 50 Hz |
| Conveyor Height | 850mm to 900mm Adjustable |
| Dimension | 2800mm (L) X 900mm (W) X 1700mm (H) |
| Net Weight | 650Kgs. |
| Gross Weight | 980Kgs. |
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Frequently Asked Questions
What container sizes does the Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel) handle?
Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel)'s vial Sizes is 5ml to 30ml Glass Vials (Dia. 22mm to 38mm).
How accurate is the Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel)?
Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel)'s filling Accuracy is + 1 % depending upon consistency and uniformity of bulk density of sterile powder of under controlled level of humidity (Below 28% Rh).
What production output can I expect from the Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel)?
Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel)'s production Output is 40 to 100 vials per minute (Depend on fill size).
What are the power requirements for the Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel)?
Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel)'s electrical Supply is 2 H.P.
What are the dimensions of the Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel)?
Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel)'s dimension is 2800mm (L) X 900mm (W) X 1700mm (H).
How much does the Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel) weigh?
Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel)'s net Weight is 650Kgs.
Is the Injectable Dry Powder Vial Filling With Rubber Stoppering Machine (Single Wheel) built to pharmaceutical industry standards?
Yes — it is built to cGMP and CE certified standards.
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