
A Vial Compact Line is a fully integrated system for washing, sterilizing, filling, stoppering, and capping vials in a continuous process. Designed for pharmaceutical injectable production, it ensures aseptic processing under cGMP and FDA guidelines.
This compact line combines vial washing, depyrogenation, filling, stoppering and capping. Downstream, add an external vial washing machine, visual inspection and a vial sticker labeller. For separate machines, see vial washing machines and the liquid vial filling and stoppering machine.
Need help choosing? Send your requirement with your container size, fill volume and output, or contact our team in Ahmedabad.

| Output Speed: | Up to 300 vials/minute |
|---|---|
| Vial Sizes: | 2 ml to 100 ml (ISO standard) |
| Washing Stations: | 8 – 12 (internal & external) |
| Washing Media: | WFI (Water for Injection), purified water, compressed air |
| Easy format part changeover | |
| Construction: | Contact parts in SS316L, frame in SS304 |
| Capacity: | Matches washer output (300 VPM) |
|---|---|
| Heating Zone Temp: | 250°C – 320°C (validated) |
| Cooling Zone: | HEPA-filtered laminar airflow (ISO 5/Class 100) |
| Control: | PLC-based, with temperature recording and alarm system |
| Construction: | SS316L in product contact area, fully insulated |
| Output Speed: | Up to 300 VPM |
|---|---|
| Filling Range: | 2 ml to 100 ml |
| Filling Accuracy: | ±0.5% (servo-driven piston or peristaltic pump) |
| No. of Filling Heads: | 4 – 12 (as per speed requirement) |
| Stoppering Type: | Full or partial rubber stoppering under Class 100 laminar airflow |
| Output Speed: | Up to 300 VPM |
|---|---|
| Cap Size: | 13mm, 20mm, 28mm (customizable) |
| Capping Type: | Rotary pick-and-place or spinning roller type |
| No vial – no cap interlock | |
| Consistent sealing torque | |
| In-line reject for uncapped/mis-capped vials | |
| Automation: | PLC with HMI touch screen |
|---|---|
| Data Recording: | 21 CFR Part 11 (optional) |
| Validation Support: | DQ, IQ, OQ, PQ documentation |
| Compliance: | cGMP, GAMP 5 standards |
| Electrical Supply: | 415V, 3 Phase, 50/60 Hz |
|---|---|
| Compressed Air: | 6 bar, dry, oil-free |
| WFI Supply: | Required for washing stations |
| Classified Area: | ISO 5 (Class 100) at filling and stoppering zone |
© 2026 Copyright Harsiddh Engineering Co. All Rights Reserved. - Specialization in Washing, Filling, Capping and Labelling Machines used as Pharmaceutical Machines, Cosmetic Equipment & Agrochemicals Machinery by a Pioneer Manufacturer and Exporter.